2001 volvo penta owners manual

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AB VOLVO PENTA cal Publications Department SI UNIT SYSTEM Units according to the international SI system have been used in this book. Power is given in k W (kilowatt) Speed is given in rev/s (revolutions per second) earlier unit hp (horse-power) earlier unit rev/min (revolutions per minute) Torque is given in Nm (newton metre) Volume is given in dm3 (cubic decimetre) earlier unit kpm (kilopond metre) earlier unit l (litre) earlier unit lbf ft (poundfoot) earlier unit Imp. Remove the fuel filter, the oil filter, the feed-pump, the thermostat housing and the exhaust elbow. Remove the oil pump cover and mark the gear wheels with a colour-pen before removing them. Connect the fuel pipe between the pumps and the pipe from the fuel filter to the injection pump. The hole bolt for the return hose has a smaller through-flow channel than the others (on later versions it is marked 'Out"). Maximum permissible axial clearance 0 .09 mm Maximum permissible radial clearance 0 .17 mm Ifwearand tearhas reachedthemaximum permissiblethe turbo-compressor should be reconditioned or replaced . Dismantle turbineshaftsticks,tapthe endgentlywithawooden the compressor housing (1). Unfasten the three screws which hold the cover (3) hammer threaded nut which holds the compressor wheel, using and screw two M5 screws into the cover. Then remove thecirclips (10) insidethebearinghousingandremove the two bearings (11) . Placethe shaftontwosupports, which should be underthe bearing recesses, and check the throw at the end of the shaft. Compressor Bearing Checkthewidthofthebearing,andreplaceit iftheamount of wear and tear is in excess of the permitted tolerance. Bearings Check the bearings for abnormal wear and tear or discolouration,themnecessary Checkinternal and external diameters of all bearings.

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Boththeengine desnationand itsserialnumbermustbe clearlystated inallcorrespondenceconcerningtheengineand when ordering parts. Removetheconnectingrodboltsandremovethe theinner flywheelhousing . Check after fitting each pump that the control rod operates easily. Checks Check the pre-injection angle, the injector's opening and the spray pattern. Unfasten the four screws which hold the compression bearing (8). Damagedpartsshouldbereplacedeven ifdiscolourationthe amount of wear and tear is within the permitted . Oil pressure alarm sender Wire areas in mm2 Wire area mm2 AWG 1,0 16 1,5 14 2,5 12 10 6 Wiring diagram, alternative B (De Luxe) INSTRUMENT PANEL 1 .

<strong>VOLVO</strong> <strong>PENTA</strong> <strong>2001</strong> OWNER'S <strong>MANUAL</strong> Pdf Download.

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Gal (Imperial gallon) earlier unit US gal (United States gallon) Pressure is given in Pa (Pascal) earlier unit kp/cm2 (kiloponds per square centimetre) earlierunit Ibf/in2(poundspersquare inch) Componentsguide..................................2DISASSEMBLYCylinderhead.......................................3Transmission.......................................4Piston,pistonrods..................................5Flywheel............................................5Crankshaft..........................................5Camshaft...........................................5OVERHAULDisassemblingthecylinderhead.....................7Valveguides........................................7Valveseats.........................................7Valves..............................................7Valvesprings.......................................8Rockerarmmechanism.............................8Injectorsleeve......................................8Injectors............................................8Assemblingthecylinderhead........................9Feed-pump........................................10Pistons............................................11Crankshaft.........................................11Camshaft..........................................11Connectingrods...................................12Thermostat........................................13Sea-waterpump...................................13ASSEMBLYINDEXCrankshaft.........................................14Pistons............................................14Flywheel........................:..................15Transmission......................................15Adjustingthevalveclearance.......................17Checkingtheinjectionangle........................172003Turbo........................................21Freshwatercooling................................25Electricalsystem...................................26Faulttracingscheme...............................28Specialtools.......................................29cal Data.....................................30 [email protected] Drain offthecoolingwaterandthe lubricating oilfrohe on engine cradle p/n 9992520 and fixture p/n 884837 . Also remove the sea-water pump with its attachment tubes. Remove the alternator, the tensioner bracket and the starter motor. (When installing the gear wheels, the marked side must be facingoutwards). RECONDITIONING Makeline-upmarksbetween theturbinehousing,the Dismantletheturbineshaft(4)andtheheatshield. Remove the packing ring (12) on the turbine shaft and the two packing rings (13) on the oil deflector. Measuring and Inspection Turbine Wheel and Shaft Check that the turbine wheel and shaft are free from damage.mechanical The vanes must not be worn or out of shape. Theexternal diametershouldnotbelessthan 12.31mm,theinternal diameter should not be more than 8.04 mm. Alarm Max output from the panel = 5A Cable colour R = Red PU --Purple BN = Brown OR = Orange GR = Grey SB = Black W = White Y = Yellow GN = Green BL = Blue Z ENGINE 1 .

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Remove the connections from the electrical distribution box from the engine and remove the box and the wire harness. Removethe return fuel line, the fuel pressure lines and 4. Put the lifters on a rack in Remove the screw holding the lever of the decompression device (1) and pull out the consecutiveorder, Thehead NOTE! Removethebracing pinofthecamshaft using the special tool 884839. Turn the engine upside down and remove the oil pan. Bearing Housing Checkthehousing forcorrosion orcracks. Check (D)and (E),andreplacethehousingwheremeasurementsnecessary more than . Measurement(D)shouldnotbe 12.42mm, measurement(E)shouldnotbemorethan15.05mm. Cover Check measurements (F)and (G)replacethe cover where necessary.


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